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    Today's Featured Article
    Tech Note 6 of 9 covering AC Corrosion Measurement Procedures Email Article To a Friend View Printable Version 
    Thursday, August 05 2004 @ 05:00 AM

    Tech Notes covering AC Corrosion Measurement Pro

    This is the 6th of 9 Tech Notes covering AC Corrosion Measurement Procedures:
    AC Corrosion Measurement Procedures
    by Dr. Frank E. Rizzo

    6. Measurement and Calculation Procedures - Lightning Strikes; Distance between Power Towers Grounding and Pipelines; Lightning Strikes by County; Measurement Procedures - Ground Faults; Pipe - Power Line Inventory
     

    Measurement and Calculation Procedures - Lightning Strikes

     

    There are no direct measurements that can be made regarding lightning strikes. They are too random and too infrequent to permit routine measurements.

    Two sets are data are required to determine the risk of a lightning strike damage on the pipeline:

    • Lightning strikes in the area
    • Distance between the pipeline and Tower

     

    Distance between Power Towers Grounding and Pipelines

    MP Tower ID Distance to Ground
    . . .
    . . .
    . . .
    . . .

     

    Lightning Strikes by County

    Month/Year Recorded Strikes
    Jan .
    Feb .
    Mar .
    Apr .
    May .

     

    Mitigation should be considered in high lightning areas when the pipeline is within 25 ft of the ground.

     

    Measurement Procedures - Ground Faults

    Pipe - Power Line Inventory

    The location of historical ground faults can be obtained from the appropriate power company. The following table should be completed:

    Date Location Voltage Current Duration
    . . . . .
    . . . . .
    . . . . .
    . . . . .

     

    If not already examined, the pipeline should be bellholed at significant ground faults and the condition of the pipe and coating document.

    ALAC should provide the power company with the locations of parallelism with ALAC's pipeline. ALAC should be notified by the power company when ground faults occur over ALAC's pipeline.

    A risk analysis should be performed by the ALAC's engineering group or contractor. Mitigation should be considered at high risk areas.

    2 comments
    Most Recent Post: 09/26 04:58AM by eYadgj97vmf  [ Views: 391 ]  
    Tech Note 5 of 9 covering AC Corrosion Measurement Procedures Email Article To a Friend View Printable Version 
    Wednesday, July 28 2004 @ 05:00 AM

    Tech Notes covering AC Corrosion Measurement Pro

    This is the 5th of 9 Tech Notes covering AC Corrosion Measurement Procedures:
    AC Corrosion Measurement Procedures
    by Dr. Frank E. Rizzo

    5. Safety Procedures - Step Potential
     

    Safety Procedures - Step Potential

    In very high voltage gradients, a shock can be obtained between your two feet. The voltage in the ground between two points about 1 step apart is called the step potential

    1. Set voltmeter to highest AC scale

    2. Stand 1 foot from the rectifier or test station

    3. Connect copper - copper sulfate cell to one lead of voltmeter

    4. Make good contact to soil near your foot

    5. Connect copper - copper sulfate cell to the other lead of voltmeter

    6. Touch to ground 3 feet toward the pipe (perpendicular)

    7. Observe the AC voltage by reducing the scale until a reading (20 - 80% of full scale) is obtained

    8. It is safe to touch if less than 3V

    21 comments
    Most Recent Post: 09/05 07:55PM by Anonymous  [ Views: 808 ]  

    Tech Note 4 of 9 covering AC Corrosion Measurement Procedures: Email Article To a Friend View Printable Version 
    Wednesday, July 21 2004 @ 05:00 AM

    Tech Notes covering AC Corrosion Measurement Pro

    This is the 4th of 9 Tech Notes covering AC Corrosion Measurement Procedures:
    AC Corrosion Measurement Procedures
    by Dr. Frank E. Rizzo

    4. Measurement and Calculation Procedures - General
    Pipeline Inventory
    Safety Procedures - Touch Potential

     

    Measurement and Calculation Procedures - General

    Pipeline Inventory

    The first step in an overall AC corrosion control program is a AC pipeline inventory.

    Using direct inspection of the ROW, alignment sheets and confirmation by local technicians, determine the segments of pipeline for which there is a high voltage powerline within 1000ft of the pipe. The power line operating conditions can be obtained from the power company. Complete the database below

    Pipelines with Parallel HV AC Power Lines Within 1000 ft

    Starting MP Ending MP Ft parallel Max Daily Current Min Daily Current Resistivity Coating
    , , , , , , ,
    , , , , , , ,
    , , , , , , ,
    , , , , , , ,
    , , , , , , ,

     

     

    Safety Procedures - Touch Potential

    All The operator safety procedures must be followed when monitoring AC corrosion on its pipelines. Particular care must be taken in situations where induced AC voltages are possible. It is essential to check the voltages before touching the pipeline or any of its components.

    The following procedure should be followed before touching the pipeline, a test station case, any test lead, rectifier case, any component of the rectifer or any component connected to the pipe

    1. Set voltmeter to highest AC scale

    2. Stand 1 foot from the rectifier or test station

    3. Connect copper - copper sulfate cell to one lead of voltmeter

    4. Make good contact to soil near your foot

    5. Hold the other lead of the voltmeter in one hand by the insulated portion

    6. Touch the pipeline component with this lead

    7. Observe the AC voltage by reducing the scale until a reading (20 - 80% of full scale) is obtained

    8. It is safe to touch if less than 3V

    4 comments
    Most Recent Post: 02/17 05:33AM by Anonymous  [ Views: 356 ]  

    Tech Note 3 of 9 covering AC Corrosion Measurement Procedures Email Article To a Friend View Printable Version 
    Wednesday, July 14 2004 @ 05:00 AM

    Tech Notes covering AC Corrosion Measurement Pro

    This is the 3rd of 9 Tech Notes covering AC Corrosion Measurement Procedures:
    AC Corrosion Measurement Procedures
    by Dr. Frank E. Rizzo

    3. DC through ground from foreign CP systems or grounded electrical equipment; AC through ground from grounded electrical equipment; Background - Induced AC; AC induced from overhead power lines; AC induced from overhead power lines - Coating Effect; AC induced from overhead power lines - Soil Resistivity Effect; AC induced from overhead power lines - Power Line Voltage Effect; AC induced from overhead power lines - Parallel Path Effect; AC induced from overhead power lines - Effect of Load Balancing; AC induced from overhead power lines - Time Variations
     

    DC through ground from foreign CP systems or grounded electrical equipment

    Cathodic Protection systems flow DC current into the soil. Other grounded equipment including traction systems and mining systems can also put DC currents into the ground.

    DC Currents flowing onto and off a pipeline can cause a specific form of corrosion called interference. Interference is also called Electrolysis or Stray Current Corrosion. Interference corrosion, its detection, mitigation and monitoring is not covered in detail in this document.

     

    AC through ground from grounded electrical equipment

    Grounded AC electrical equipment can put AC currents into the ground.

    AC Currents flowing onto and off a pipeline can also cause corrosion on a pipeline. Per amp-yr of current, AC causes less corrosion than an amp-yr of DC current. However, large AC currents are possible.

     

    Background - Induced AC

    AC induced from overhead power lines

    Overhead power lines are often placed in the same right of way as buried pipelines. These power lines are often very high voltage (thousands of volts) and carry large currents.

    The alternative current of the power lines can induced very large currents and voltages on buried pipelines.

    The following factors tend to increase the amount of induced AC

    • good coating
    • high resistivity soil
    • large voltage on power lines
    • long path of power lines paralleling pipeline
    • Inbalanced Load

     

    AC induced from overhead power lines - Coating Effect

    A poor coating or bare pipe allows the draining of AC induced current to ground with very little resistance. Voltage buildups are small. Any corrosion is spread over large surface areas of the pipe.

     

    AC induced from overhead power lines - Soil Resistivity Effect

    High resisitivity soil increases the resistance of the pipe line to ground. High resistance to ground make is possible to build up large voltages on the pipeline and its components.

     

    AC induced from overhead power lines - Power Line Voltage Effect

    The larger the voltage on an overhead line the greater the amount of induced current on the pipeline.

     

    AC induced from overhead power lines - Parallel Path Effect

    The longer the length of pipeline that parallels the power line, the greater will be the induced current on the pipeline.

     

    AC induced from overhead power lines - Effect of Load Balancing

    Transmission AC power lines are three phase. That is to say they have three wires conducting AC currents. If the loads are balanced (the same) very little induced AC effect occurs on the pipeline. The more imbalanced the load, the greater that induced AC effect.

     

    AC induced from overhead power lines - Time Variations

    It is important to note that since the load balancing changes from minute to minute, the induced AC effects also change from minute to minute. Studies of the period of several hours, several days or even several weeks may be needed to detect problems

    14 comments
    Most Recent Post: 09/26 05:00AM by eYadgj97vmf  [ Views: 473 ]  

    Tech Note 2 of 9 covering AC Corrosion Measurement Procedures Email Article To a Friend View Printable Version 
    Wednesday, July 07 2004 @ 05:00 AM

    Tech Notes covering AC Corrosion Measurement Pro

    This is the 2nd of 9 Tech Notes covering AC Corrosion Measurement Procedures:
    AC Corrosion Measurement Procedures
    by Dr. Frank E. Rizzo

    2. BACKGROUND -GENERAL
     

    External Electrical Effects

    Five categories of external electrical currents can cause problems on buried pipelines:

    • DC through ground from foreign CP systems or grounded electrical equipment
    • AC through ground from grounded electrical equipment
    • AC induced from overhead power lines
    • Lightning strikes
    • Power line ground faults

     

    Background - Lightning Strikes

    In addition to the three power conductors, AC power lines contain a fourth wire that is grounded by a large grounding mat. It is physically placed higher on the support. The purpose of this grounded line is to protected the power lines from lightning. Lightning is attracted to the higher, ground wire and is conducted safely to ground instead of damaging the power conductors.

    Very large currents can be grounded by the action.

    The lightning currents flow off the tower grounding mat into the soil. The currents are then picked up by the pipeline. The current can cause corrosion. If large enough, the lightning current can cause an arc as it flows onto the pipe. It can actually "blow" a hole in the pipeline.

    The major factors in the likelihood of lightning damage are

    • Lightning frequency
    • Proximity of the pipeline to the tower grounding mat.

     

    Background - Power Line Ground Faults

    Large amounts of AC current can also be flowed into the ground when a powerline shorts to the tower or breaks and falls to the ground.

    The potential damage caused by a ground fault is related to the

    • power line voltage
    • time for power company to shut off power
    • coating quality
    • soil resisitivity

     

    Background - Grounded Currents

    DC through ground from foreign CP systems or grounded electrical equipment

    Cathodic Protection systems flow DC current into the soil. Other grounded equipment including traction systems and mining systems can also put DC currents into the ground.

    DC Currents flowing onto and off a pipeline can cause a specific form of corrosion called interference. Interference is also called Electrolysis or Stray Current Corrosion. Interference corrosion, its detection, mitigation and monitoring is not covered in detail in this document.

    3 comments
    Most Recent Post: 03/28 09:36AM by test04481  [ Views: 339 ]  

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